IMTMA Training Centre

IMTMA Scheduled Programmes


07
January, 2019

Finishing School in Production Engineering- 7th Jan to 5th Feb 2019

7 January to 5 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
The Indian manufacturing sector has become major destination for global players not only for their manufacturing activities but also for marketing their latest developments specially in the field of CNC technologies. However, increased use of CNC machines / CNC automation doesn’t result in enhanced productivity directly.
21
January, 2019

Maintenance & Trouble Shooting of Hydraulics & Pneumatics

21 to 23 January, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Hydraulics systems form the basic methods of powering the industrial machinery. They form an integral part of any mechanical system and find a variety of applications in the manufacturing industry – right from simple ones to sophisticated CNC machine tools. Today, the advent of Electro hydraulics opened up new fields of application with more challenging tasks in process control.
31
January, 2019

Induction Hardening and Other Surface heat treatment processes

31 January to 1 February, 2019, 12/5, D1 Block, MIDC Chinchwad, Pune
Most engineering and automotive parts be it drive line or engine or structural members need to have adequate strength and durability to perform their respective functions. At the same time these parts need to be cost effective. To achieve these twin objective the components are subjected to surface strengthening treatments. Most commonly used surface strengthening treatments are case carburising & hardening and Induction hardening. For engineers the proper knowledge of these processes is essential so that they carry out their jobs effectively. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMTMA) is organising 2 day programme on Surface Hardening with special focus
11
February, 2019

IDR Approch to Trouble Shoot Component Defects in a Press Shops

11 to 13 February, 2019, 12/5, D1 Block, MIDC Chinchwad, Pune
In a Press Shop, production runs are carried out for stamping a number of sheet metal components. Each component requires a number of Dies running on multiple presses. For each run, Die setups are changed and various parameters are set. Although the Dies are proven and productionised, there are some variables which differ from batch to batch, which results in the first few components not reaching the required quality requirements. Press Shop Personnel have to fine tune some settings to get the desired results. This is sometimes tricky and valuable time and material gets wasted. In some cases, Dies suffer damage due to manual errors and repairs have to be carried out on a war footing. This ca
11
February, 2019

Machine Tool Design - Mechanical

11 February to 6 April, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
The course is structured with introduction to Design fundamentals and more focused on machine tool design. A complete design of CNC Turning center will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular design CAD tools and preparing the final manufacturing drawings in par with industry standards, Design for Accuracy, Design for Manufacturing and Design for Assembly will be addressed during the course. It will be highly interactive and hands on training session and covers entire 360° view on machine tool design aspects.
12
February, 2019

Building Lean Culture through Value Stream Mapping (VSM)

12 to 13 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Due to Global completion and more demanding customers traditional methods of operation don’t work and companies will struggle to survive. Lean is an operational excellence strategy that enables change for the better. Its main objective is, elimination of waste and respect for people.
14
February, 2019

Tolerance Stack-Up Analysis

14 to 15 February, 2019, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Manufacturing process, productivity and cost are often determined by component tolerances. If components are incorrectly toleranced, it leads to assembly problems. Too tight a tolerance leads to higher cost. Designers are expected to tolerance components optimally.
14
February, 2019

Gear Manufacturing Process

14 to 16 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Gear manufacturing is a fairly complex metal cutting process and forms an integral part of many industrial products. Gears and Gear drives are one of the key components of all kinds of vehicles, machine tools, aircrafts, household appliances as well as a broad variety of industrial equipments. Proper understanding about the various Gear manufacturing processes and controlling parameters is essential in order to meet the growing demands for better productivity and quality of gears.
18
February, 2019

Foundation Course in Industrial Automation

18 February to 16 March, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Industrial Automation has become integral part of all modern manufacturing processes and is constantly upgraded keeping up with latest technological developments to ensure increased productivity with improved product quality. Increased use of automation also means requirement of engineers with adequate training in all aspects of industrial Automation and best manufacturing practices is highly crucial.
18
February, 2019

Design of Fixture – Specialization (Machining / Welding / Assembly / Inspection)

18 to 23 February, 2019, IMTMA, Plot no 249F, Phase IV, Udyog Vihar, Sector 18, Gurgaon 122015
The course is structured with introduction to Fixture Design basics to final design. Design of fixture is key to effective utilization of machine tools. Basics of fixture design if not implemented correctly results in poor productivity & quality problems. Set-up time and cycle time reduction, increased accuracy on components, deskilling the job setting operation are the obvious advantages of a good fixture. Competence in right fixture differentiates excellent organizations. A complete process of fixture design will be carried out from concept to finish design. Pre-design activities like design input, conceptualization, process planning, accuracy consideration, cycle time estimation, POKAYOK
18
February, 2019

Design of CNC Machine - Module 1

18 February to 19 March, 2019, IMTMA, Plot no 249F, Phase IV, Udyog Vihar, Sector 18, Gurgaon 122015
The course is structured with introduction to Design fundamentals and more focused on CNC machine design. Design of CNC machine will be carried out from concept to finish. Pre-process activities like design input, conceptualization, machine specification, 3D modeling of parts, sub-assemblies and final assembly using popular CAD and preparing the final manufacturing drawings par industry standards. Design for manufacturing and Assembly is addressed during the course. It will be highly interactive and hands on training session and covers entire 360° view on machine tool design aspects.
18
February, 2019

Design of CNC Linear Axis

18 to 23 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Programme is focused on Introduction to CNC machines, Basics of CNC Linear Axis skill, Basics of Ball screw & LM guideways, Calculations of Ball screw length, Diameter, buckling, stiffness, torque & inertia, Basics of Linear Motion (LM) guideways, Calculations of LM for length, size, life and accuracy, Design of ball screw drive and LM guide, Design of guides and slide structures, GD&T w.r.t LM and Ball screws and demo of critical drawings. It will be highly interactive training session and covers entire 360° view on Design of CNC Linear Axis.
18
February, 2019

Burr Management in Machining

18 to 19 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
As long as there has been metal cutting, there have been burrs—an unwanted side effect of the process. Barring a revolutionary change, burr formation will always be a problem. With a few exceptions, conventional machining techniques always produce burrs. Burr prevention requires both conventional and nonconventional approaches. However, even when burrs are not produced, sharp edges left at the end of the machining process generally are not acceptable and require edge treatment. Burr removal represent unnecessary cost to the industry in various forms such as additional manufacturing, compensation, service, recall, and spoiling of the company image. Therefore, in most cases, it is a must eit
20
February, 2019

Reliability Engineering - Concept, Calculation, Techniques and Tools

20 to 22 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Reliability, Availability & Maintainability (RAM) are becoming very important aspects for the Product and Process Industries worldwide. The customers are well informed about the RAM’s requirements, and demanding certain target values for these probabilities. Considering the fact, that the Reliability Predictions are useful for the companies in the project bid stage itself to have a clear understanding of the design parameters and the goal setting gaps.
21
February, 2019

Metallurgy for Non-Metallurgist

21 to 22 February, 2019, 12/5, D1 Block, MIDC Chinchwad, Pune
Metallurgy is a branch of material science that focus on the physical and chemical behaviour of metallic elements and its alloys. Knowledge of metallurgy is very important for any design and production engineers. Design of any part generally based on Strength, which comes from alloy composition and metallurgical structure. It is not just enough if design engineer select right alloy but also have to specify metallurgical requirements to achieve required properties. Production engineers have to understand the metallurgical requirements and develop process to achieve that. Hence awareness of metallurgy play an important role in today’s engineering world.
22
February, 2019

Advanced Product Quality Planning and Control Plan

22 to 23 February, 2019, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
New Product Development assumes lot of significance and has become very much essential for sustaining business growth of industries. However often many costly mistakes and time delay happen in new development of Products / Parts as well as processes. APQP mitigates such risks by following a systematic approach right from the beginning. All OEMs now mandate use of APQP as this system helps in development of product / process faster, well in time and within budget.
25
February, 2019

Noise ,Vibration and Harshness (NVH) consideration in Design and Maintenance

25 to 26 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Vibration is one of the most pervasive problems in engineering industry. Time dependent motion related to vibrations is not only a cause for fatigue failures but also lead to undesirable deflection of structures. The latter is of high concern for many machine tools as it directly affects the quality of the output of the machine. In addition, in many situations, excessive vibrations also lead to noise problem in work area. Hence, a good understanding of the phenomenon – its characteristics and means of its control, is essential.
26
February, 2019

Effective Maintenance towards Zero down time-Electrical Aspects of CNC Machines

26 to 27 February, 2019, 12/5, D1 Block, MIDC Chinchwad, Pune
CNC machines are real Mechatronic systems, having electrical and electronic circuits interacting with mechanical actuators / sub systems. Diagnostics and root cause analysis is an important aspect of maintenance, which is most often ignored. Often the roots of a mechanical problem is in the electronics area and that of an electronic problem lies elsewhere. Thorough understanding of the CNC machine circuit diagram, Ladder diagram and CNC parameters is needed to find and fix the root cause to minimize MTTR (Mean Time To Repair) and effective planning of PMBF(Preventive Maintenance Before Failure) towards zero down time. Keeping this in view, Indian Machine Tool Manufacturers' Association (IMT
26
February, 2019

Forging Technology - Processes, DFM, Quality and Cost considerations

26 to 27 February, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Forging is in a transition from black smithy to modern technology led manufacturing. Forging finds its use in various industries and has several applications using different metals and alloys. Forging cannot be substituted due to its strength properties. Since Forging is energy and cost intensive process it is important to understand the basics and modern methods to make forging a very competitive technology.
28
February, 2019

Manufacturing Automation using Robots

28 February to 1 March, 2019, 12/5, D1 Block, MIDC Chinchwad, Pune
Robots have been proven to deliver a host of benefits in a wide variety of manufacturing applications. Industries introducing robots to their production processes have typically seen a significant transformation in their productivity and efficiency, with higher levels of output, product quality and flexibility amongst the many other improvements. Though the robotic revolution in India is driven by the automotive industry, other applications like – machine tending, foundry, medical components processing, etc., are also growing.
04
March, 2019

Electrical & Electronics Design for Machineries

4 March to 2 April, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
This course is structured for electrical & electronics engineers on design aspects of CNC Machines and industrial machines. Introduction to Fundamentals of electrical Design, Introduction to cnc machines, electrical switch gear elements, electrical wiring, Design concepts, PLC programming, circuit diagram, selection of electrical switch gears and more focused on machine electrical design. A complete design of CNC machine and PLC controlled machine will be carried out. Electrical circuit design, control panel design, introduction to PLC programing & ladder diagram, selection of electrical switch gears will be prominently discussed during the course. Machine interfacing and testing would be al
05
March, 2019

Finite Element Methods (FEM) for Structural Design-How and Why?

5 to 6 March, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
Increasing focus on reduction of cost, weight and development time of structures with improved performance of structures necessitates use of computer-aided design and analysis tools. Finite Element Analysis is a methodology that helps engineers in this area. In this methodology, a mathematical model of physical behaviour of a phenomenon is created and is packaged in a software, leaving only the job of creating the geometric model and initial/boundary conditions for the phenomenon to the user. This activity, unless done with proper understanding of how the input data is used to create mathematical model, can lead to totally incorrect results. For effective use of the software, users’ un
07
March, 2019

Cost of Quality & How to reduce COPQ

7 to 8 March, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
In the present competitive scenario, Cost & Quality goes hand in hand for sustainable profitable growth in the business. Understanding the concept of Cost of Quality is important at all levels & functions to focus on non value added activities/elements which directly impacts the profitability to the organization. Increased customer satisfaction, productivity, market share & high employee morale are added benefits. The cost of poor quality (COPQ) can be well addressed through a very popular tool like Six Sigma. The DMAIC methodology used worldwide helps in addressing such issues. Hence basics of Cost of Quality & Six Sigma which are complementary to each other needs to be understood at op
08
March, 2019

Sheet Metal Forming - Primer Course

8 to 9 March, 2019, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Metal forming technology, over the last few decades has gradually revolutionised and redefined concepts of manufacturing quality products at lower cost, both in high and low volumes, leading to greater flexibility in manufacturing of finished goods. Recent processes have stretched the technology frontier to greater lengths, providing a competitive edge to corporations in the business of manufacturing.
11
March, 2019

Design of Spindle

11 to 16 March, 2019, IMTMA, Plot no 249F, Phase IV, Udyog Vihar, Sector 18, Gurgaon 122015
The Machine tool spindle is most sophisticated member in machine tool and plays a vital role for better performance, higher efficiency and accuracy. Design of spindle is very important and a critical activity of machine tool design process. Spindles are integral part of the machine tool and responsible for quality of the final product produced and overall productivity of the machine tools. It is very essential analyze and optimize the design for low cost and better performance. Sizing of the spindle for machine capability in terms of dimension, power, speed, force and accuracy are the key challenges for machine designers for right machine and right application. Understanding the spindle desi
12
March, 2019

Defects Analysis and Trouble Shooting of Injection Moulded Components

12 to 13 March, 2019, BIEC, 10th Mile, Tumkur Road, Madavara Post, Bangalore
We are said to be living in an era of Plastics since 1974, as the world consumption of plastics from that year onward exceeded that of steel by volume! From household appliances to airplanes, from tooth brushes to telephones, from Computers to cars, everything seems to be made out of plastics these days. The reasons are not far to seek. Injection molded plastic parts offer unbeatable combination of Light Weight Construction, Flexibility, Toughness, Chemical Resistance, Long-term Performance and Cost Effectiveness.
14
March, 2019

Calibration of CNC Metal-cutting Machine Tools

14 March, 2019, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Machine Tool Calibration is rapidly becoming an essential part of the manufacturing process with customers demanding higher accuracy from machine tools for handling precision parts with tighter tolerances. The ability of a machine tool to perform at its optimum level is largely based on the geometrical and positioning accuracies of the machine slides and guide ways. Machine tools are subject to positioning errors which might increase over a period of time due to natural wear and tear or failing parts or worn out moving parts.
15
March, 2019

Automated Productivity Measurement

15 March, 2019, Plot No. 249 F, Phase IV, Udyog Vihar, Sector 18, Gurgaon
Industry 4.0 envisages the integration of the cyber world and physical systems. Automation of information is one key element that will result in quick and accurate decision making. Production and productivity measurement on the shop floor has been done traditionally through log books, excel worksheets and reflects data as a historical record. In today’s VUCA world immediate analysis and decisions need to be made based on real time data. This requires an automated productivity monitoring and control system as companies move towards Industry 4.0. This workshop discusses the principles behind productivity measurement through OEE. Further participants will learn first-hand how this is car

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